2004 Ford F-150

Complaint history

When NHTSA received these reports. Changes in reporting alone do not establish a change in failure rates.

Problems owners report

Listed groups have at least 3 complaints. The page includes the 20 largest groups plus any additional flagged groups; some complaints are not assigned to a group.

AI groups complaints by meaning; the groups are approximate. Share ratio compares the problem’s share of this vehicle’s complaints with its share on other vehicles over the last 24 months (shown from 3 recent complaints). A 2× ratio means twice the complaint share, not twice the failure risk. Flags mark unusual shares or recent surges after an AI review of the complaint content. “First signal” does not mean the pattern has persisted continuously.How recall estimates are calculated.

Recalls

• NHTSA recall #11V385000July 29, 20111,100,000 vehicles affected

  fuel system, gasoline: storage: tank assembly: mounting

  Ford is recalling certain 1997 through 2003 model year Ford F-150, 2004 model year Ford F-150 heritage, 1997 through 1999 model year F-250 less than 8,500 lbs. Gross vehicle weight rating (gvwr), and 2002 and 2003 Lincoln blackwood vehicles manufactured from june 20, 1995, through august 4, 2004, originally sold, or currently registered in, connecticut, delaware, illinois, indiana, iowa, kentucky, maine, maryland, massachusetts, michigan, minnesota, missouri, new hampshire, new jersey, new york, ohio, pennsylvania, rhode island, vermont, west virginia, wisconsin, and the district of columbia. Prolonged exposure to road deicing chemicals may cause severe corrosion of the fuel tank straps which secure the tank to the vehicle.

  As a result of the corrosion, one or both straps may fail allowing the fuel lines to separate from the tank, or in some cases, causing the tank to contact the ground. Either scenario may result in a fuel leak presenting a fire hazard.

  Remedy

  Ford will notify owners and instruct them to take their vehicles to a Ford or Lincoln dealer to have the fuel tank straps replaced with straps that have increased corrosion protection. Early in this campaign, if replacement straps are not available, dealers may install a cable support under the strap as an interim repair or a steel reinforcement over the existing strap as a permanent repair. Any repairs will be performed free of charge. The safety recall began on september 16, 2011. Owners may contact Ford motor company customer relationship center at 1-866-436-7332. Ford's recall campaign number is 11S21

• NHTSA recall #11V107000February 23, 20111,325,000 vehicles affected

  air bags: frontal: driver side: inflator module

  Ford is recalling certain model year 2004-2006 F-150 pick up trucks as well as certain model year 2006 Lincoln mark lt vehicles. If the clockspring jumper wire comes in contact with the driver side frontal air bag lower horn plate, the wire insulation may become chafed, creating a potential for a short circuit. If this occurs the air bag warning lamp may illuminate indicating that service is required.

  The driver side frontal air bag could inadvertently deploy increasing the risk of injury or loss of vehicle control if occurring while in motion.

  Remedy

  Ford will notify owners and instruct them to take their vehicles to a Ford or Lincoln/mercury dealer to have a new clockspring jumper wire installed that incorporates a protective mesh cover. Repairs will be performed free of charge. This safety recall began on some vehicles in march 2011. The recall campaign on the expanded population is expected to begin on or about may 9, 2011. Owners may contact the Ford motor company customer relationship center at 1-866-436-7332.

• NHTSA recall #07V336000August 3, 20073,600,000 vehicles affected

  vehicle speed control

  On certain pickup trucks, passenger vehicles, sport utility vehicles, and motor homes chassis, the speed control deactivation switch may, under certain conditions, leak internally and then overheat, smoke, or burn.

  This could result in an underhood fire.

  Remedy

  Dealers will install a fused wiring harness. Owners of the passenger cars included in this campaign will be instructed to return their vehicles to their dealers to have the speed control deactivation switch disconnected as an interim repair. As soon as repair parts are available (expected october 2007), owners will be instructed to return to the dealers for installation of a fused wiring harness. The recall began on august 13, 2007, and mailing completed by september 19, 2007. Owners may contact Ford at 1-888-222-2751.

• NHTSA recall #04V443000September 13, 20041,689 vehicles affected

  fuel system, gasoline: storage: tank assembly: mounting

  On certain trucks equipped with 4.2L, 4.6L and 5.4L gasoline engines, the fuel tank may have a depression at the seam between the top and bottom halves of the tank. If a depression is large enough, fuel may permeate the fuel tank wall resulting in a fuel odor, illumination, of the "service engine soon" indicator light, or a fuel leak.

  Fuel leakage, in the presence of an ignition source, could result in a fire.

  Remedy

  Dealers will replace the fuel tank. The recall began september 17, 2004. Owners should contact Ford at 1-800-392-3673.

• NHTSA recall #04V200000April 26, 2004371 vehicles affected

  fuel system, gasoline: storage: tank assembly

  Certain pickup trucks may have a fuel tank with localized depressions in the fuel tank wall at the seam between top and bottom halves of the tank. If a depression is large enough, fuel may permeate the fuel tank wall resulting in a fuel odor, or the "service engine soon" indicator light in the instrument cluster may illuminate.

  If left uncorrected, a fuel leak could eventually develop.

  Remedy

  Dealers will replace the fuel tank on these vehicles. Owner notification began on may 6, 2004. Owners should contact Ford at 1-800-248-0186.

Other model years

• 1991 304
• 1992 470
• 1993 586
• 1994 676
• 1995 626
• 1996 324
• 1997 2,758
• 1998 1,381
• 1999 1,044
• 2000 1,075
• 2001 1,236
• 2002 821
• 2003 423
• 2004
• 2005 1,112
• 2006 585
• 2007 488
• 2008 369
• 2009 324
• 2010 843
• 2011 2,194
• 2012 1,784
• 2013 2,992
• 2014 1,539
• 2015 1,745
• 2016 2,093
• 2017 1,463
• 2018 2,325
• 2019 1,343
• 2020 742
• 2021 1,040
• 2022 602
• 2023 418
• 2024 195
• 2025 109