Your vehicle report

2004 Chevrolet Aveo

The problems owners report. The recalls to check. The evidence behind each.

NHTSA data through October 2026View original NHTSA data Change vehicle

Your vehicle at a glance

Complaint patterns and official recall records, kept distinct.

Owner complaints
206
Received Feb 2004 to Jul 2019
Official recalls listed
2
Naming this model year; check your VIN for applicability
BrakeNews flagged problems
0
Statistical signals, not official defect findings or recalls

Owner reports

Most reported problems

  1. 1
    Timing chain fails and destroys engine39 complaints · 19% of this vehicle’s complaints
  2. 2
    Seat belt fails to latch or retract16 complaints · 7.8% of this vehicle’s complaints
  3. 3
    Airbags fail to deploy in crashes13 complaints · 6.3% of this vehicle’s complaints
See all reported problems

Official NHTSA records

Recalls to check

  • Recall #14V261000General Motors is recalling certain model year 2004-2008 Chevrolet Aveo vehicles equipped with daytime running lights (DRL). In the affected vehicles, there may be heat generated within the DRL module located in the center console in the instrument panel, which could melt the DRL module.
  • Recall #04V407000On certain passenger vehicles, the rear safety belt can become twisted.
View recall details

BrakeNews signals

Flagged complaint patterns

Unusual complaint patterns with no matched recall yet. A flag does not mean a recall will happen.

No problems currently meet BrakeNews’s flagging criteria. This is not a safety rating.

How flags are identified

Complaint counts reflect reports submitted to NHTSA, not failure rates or a reliability ranking. Reported in these complaints: 23 crashes, 9 fires, 20 people injured, 2 deaths.

Explore by system

Where do owners report problems?

Choose an area on the car or a system below to explore the reported problems.

Schematic car with five system shortcutsGeneric side view, with the front on the left. Numbered links explore engine, brakes, steering, electrical, and body complaints. Text controls below provide the same choices.12345FRONTSCHEMATIC VIEW

Illustrative only; not this vehicle’s exact design. Areas represent complaint categories, not confirmed defective parts.

View selected problems

Showing all 15 listed problems by system.

Engine & powertrain

3 more problems

Brakes

Electrical & lights

Airbags, belts & seats

Steering, suspension & tires

No problems in this category meet this page’s listing criteria. This does not establish that the system is free of problems.

Body, doors & glass

Driver assistance

No problems in this category meet this page’s listing criteria. This does not establish that the system is free of problems.

Other

No problems in this category meet this page’s listing criteria. This does not establish that the system is free of problems.

Complaint history

When NHTSA received these reports. Changes in reporting alone do not establish a change in failure rates.

Complaints received about the 2004 Chevrolet Aveo
30
Show as a table
YearComplaints
200423
200512
200619
200713
200816
200916
201030
201115
201211
20134
201417
201518
20167
20171
20183
20191
20200
20210
20220
20230
20240
20250
2026 (to Oct 2026)0
Total206

Problems owners report

Listed groups have at least 3 complaints. The page includes the 20 largest groups plus any additional flagged groups; some complaints are not assigned to a group.

ProblemComplaintsShareShare ratioStatus
Timing chain fails and destroys engine3919%–
Seat belt fails to latch or retract167.8%–NHTSA recall #04V407000
Airbags fail to deploy in crashes136.3%–
Vehicle catches fire from wiring104.9%–NHTSA recall #14V261000
Unintended acceleration despite braking104.9%–
Ignition key sticks or will not turn94.4%–
Airbag warning light stays on62.9%–
Head gasket leaks coolant into engine62.9%–
Fuel tank or line leaks gasoline52.4%–
Windshield wipers work intermittently or fail41.9%–
Rear door latch fails to open or close31.5%–
Infotainment screen ghost-touches and changes on its own31.5%–
Serpentine belt breaks or slips off31.5%–
Brake pedal sinks due to leaking lines31.5%–
Gear shifter fails to register Park31.5%–

AI groups complaints by meaning; the groups are approximate. Share ratio compares the problem’s share of this vehicle’s complaints with its share on other vehicles over the last 24 months (shown from 3 recent complaints). A 2× ratio means twice the complaint share, not twice the failure risk. Flags mark unusual shares or recent surges after an AI review of the complaint content. “First signal” does not mean the pattern has persisted continuously.How recall estimates are calculated.

Recalls

  • NHTSA recall #14V261000May 19, 2014218,000 vehicles affected

    exterior lighting: headlights

    General Motors is recalling certain model year 2004-2008 Chevrolet Aveo vehicles equipped with daytime running lights (DRL). In the affected vehicles, there may be heat generated within the DRL module located in the center console in the instrument panel, which could melt the DRL module.

    If the DRL module melts due to the heat generation, it could cause a vehicle fire.

    Remedy

    GM will notify owners, and dealers will install a revised DRL module, inspect the wiring connector for heat damage, and clean the DRL circuit grounds. Owners were sent interim notices on August 14, 2014. The recall began on February 6, 2015. Owners may contact General Motors customer service at 1-800-222-1020 (Chevrolet). General Motors recall number for this campaign is 14236.

  • NHTSA recall #04V407000August 17, 200432,301 vehicles affected

    seat belts: rear/other

    On certain passenger vehicles, the rear safety belt Can become twisted.

    If this occurs the safety belt retractor may lock in position so that the belt cannot be used. In the event of a vehicle crash, personal injury to the seat occupant could occur.

    Remedy

    Dealers will install a safety belt webbing guide to prevent the belt from twisting. The recall began on october 15, 2004. Owners should contact Chevrolet at 1-800-630-2438. Vehicle owners located in guam should contact gm customer assistance at 1-671-648-8453.

Other model years

About this data

NHTSA complaints and recalls through October 2026. Complaints are counted once each, however many components they name. Original complaints are on NHTSA's page for the 2004 Chevrolet Aveo.

Problem groups are formed by AI and may be approximate. BrakeNews flags unusual complaint patterns; they are not official defect findings. Investigation reports are written and checked by AI, with no human review. Owner reports do not establish that a defect exists.

Read the methodology and track record · Check current recalls by VIN